China's heavy mining machinery has the ability to form international competition

By 2005, the export volume will reach 14.7 billion yuan, and the domestic market share will reach 78%;
20% of the total number of products reached the contemporary international level, and 30% reached the international level in the 1990s;
Form 1 to 2 large-scale enterprise groups with international competitiveness, and a group of professional enterprise groups that can participate in the international market competition.

Known as the national infrastructure for maintaining the national economy, the heavy mining machinery industry consists of metallurgical machinery, mining machinery, lifting and transportation machinery, heavy-duty forging equipment, and large-scale casting and forging parts. Its products consist of 21 categories and over 4,200 items. Breeds. After 50 years of development, a large-scale and well-equipped heavy mining machinery manufacturing system has been completed, and has made due contributions to the development of China's basic industries such as steel, coal, non-ferrous metals and building materials.

However, compared with industrial developed countries, China's heavy mining machinery industry still has a small gap, mainly as follows: the total supply of products exceeds demand, excess production capacity; imbalance between supply and demand, low-grade product backlog, modern important technical equipment still rely on Imports; weak technological and new product development capabilities, lack of market competitiveness; many companies scattered, low economic efficiency; operating mechanism does not meet the requirements of the international market.

To this end, the State has determined the objectives of the “tenth five-year” development plan for the heavy mining machinery industry to be: to improve product technology and complete sets of capabilities, to increase the level of production technology and equipment, to increase the level of intensive production and management, and to improve the quality of economic operations. The economic benefits make it an industry that can meet the requirements of national economic development as soon as possible and have the ability to participate in international competition.

Under the premise of the overall goal, the "Tenth Five-Year Plan" also plans out the specific objectives of the heavy mining machinery industry. They are: Main economic goals: The total industrial output value in 2005 is expected to reach 41.4 billion yuan (constant price in 1990), with an average annual growth rate of 3%, sales income of 43 billion yuan, total profits and taxes of 3.8 billion yuan, and full labor productivity 5 .5 billion yuan/person-year. In 2010, the total industrial output value reached 52.8 billion yuan (the constant price in 1990), with an average annual growth rate of 5%, sales revenue of 55.2 billion yuan, total profits and taxes of 5.6 billion yuan, and total labor productivity of 80,000 yuan/person-year.

Production target: It is expected that in 2005, the total weight of heavy mining machinery products will reach 3.2 million tons, with a total value of 43.2 billion yuan, an average annual growth rate of 2.5%, total export value of 11.4 billion yuan, and a domestic market share of 78%. In 2010, the total weight of heavy mining machinery products reached 3.7 million tons, with a total value of 51.8 billion yuan, an average annual growth rate of 3%, an export volume of 14.7 billion yuan, and a domestic market share of 85%.

Product structure adjustment target: By 2005, the output value rate of new products will reach 30%. In 2010, the production rate of new products reached 50%. By 2005, 20% of product varieties will reach the contemporary international level, and 30% will reach the international level of the 1990s. By 2010, all heavy mining machinery products will at least reach the international level of the 1990s, and 30% of them will reach the contemporary international level.

Objectives for the adjustment of corporate organizational structure: Form 1 to 2 large-scale enterprise groups with international competitiveness; develop specialty companies with professional characteristics as the leader; expand export bases for 10 products; current number of enterprises by 2005 Decrease by 10%. By 2010, the number of companies will decrease by 20%.

Quality Objectives: In 2005, key enterprises passed the ISO9000 quality system certification, and the product quality has all reached the national or industry standards. In 2010, the quality of products all reached the international common standards.

The goal is set, how to implement? Industry insiders believe that stepping up industry restructuring is a top priority. During the “15th Five-Year Plan” period, the heavy mining machinery industry will make heavy fists to carry out structural adjustments. In terms of product structure, “big”, “special”, “special”, and “precision” products with industry characteristics are formed.
The so-called "big" is the technical equipment for the development and manufacture of large-scale complete sets of equipment. This is the image of the heavy machinery industry. Large-scale complete sets of equipment refer to equipment such as metallurgy, mining, power, ports, cement, wood-based panels, large-scale material handling, and three-dimensional storage.

The so-called “special” means to develop and manufacture products with characteristics of the industry, such as special bridge cranes, explosive vehicles for mines, cableways, three-dimensional parking garages, dust removal equipment, mine sewage treatment equipment, tower cranes for construction, wire drawing equipment, and suspension conveyor equipment. Marine crankshafts, large-scale high-quality rolls, and balers for the metallurgical industry, and various types of shears.

The so-called “specialization” means the specialization and scale production capacity of the basic components and small devices needed to develop and manufacture this industry or extend it to other industries. Such as low-speed heavy-duty and high-speed hard surface gears and reducers, jacks, elevators, brakes, high-power and micro-drums, all types of couplings, electromagnets, wear-resistant steel castings and so on.

The so-called "precision" is the development and manufacture of high-precision products required by the industry and its support. Such as precision hydraulic transmission, high precision and can work in harsh environments, electronic belt scales, special lubrication equipment, oil film bearings, metallurgical and mining machinery dedicated cylinders and cylinders and systems. In the organizational structure of the company, according to the company's existing technology, equipment and operating conditions, reorganization of heavy metal mining machinery industry groups and SME groups. The specific approach is:

First, product-oriented, the formation of two large-scale casting and forging center, two heavy machinery group, two crane transport equipment group, two mining equipment group. Two large-scale casting and forging production centers with independent legal person qualifications must become highly efficient, energy-saving and environment-friendly enterprises, and be able to compete with Japanese, South Korean, Russian, and French counterparts in the international market. The two heavy machinery groups mainly develop, design and manufacture the large-scale complete sets of equipment required by the metallurgy, energy, petrochemical, heavy-duty forging and war industries, and can meet Demark, Mitsubishi Heavy Industries, VAI, etc. in the international market. competition. Two hoisting transport groups, one enterprise group led by products such as high-speed train axles, city gas equipment, large metallurgical cranes, large-scale cranes for hydroelectric dams, satellite launch towers, and steel pipe rolling equipment; the other is coking equipment , Metallurgical vehicles, billet continuous casting, continuous casting large package revolving frame, large-scale general-purpose crane, port machinery, storage equipment and other products are leading enterprise groups. Two mining equipment groups, one enterprise group led by products such as large-scale open-cast mining equipment, coal and ore washing equipment, large-scale grinding equipment, belt transport equipment, and large-scale wood-based panel equipment; the other is a large-scale underground mining equipment. , tunneling equipment, large-scale cement equipment and other products led by the enterprise group.

Second, according to the company's ability to develop and manufacture product features, it supports nine specialty product companies and allows them to participate in international market competition. They are: the development and manufacture of small and medium sized grinding equipment and urban waste equipment, etc.; take the lead in the development and manufacture of architectural tower cranes, metal wire drawing equipment; take the lead in the development and manufacture of cableway equipment; to develop and manufacture three-dimensional parking equipment, Medium and small warehousing equipment, large bridge cranes, and airport passenger bridges are leading; development and manufacture of dust removal equipment and mine sewage equipment; development and manufacture of suspension machinery required for automobile production lines; development and manufacturing of various types of shear required for metallurgy, Bundling and other special equipment.

Third, according to the technical and equipment basic conditions for the development and manufacture of precision products, the company supports seven specialized product manufacturing enterprises and has formed a competitive capability in the international market. They are: development and manufacture of various types of special hard surface high-speed gears, heavy-duty low-speed gearboxes; development and manufacture of various types of jacks and manual hoists; development and manufacture of various types of cranes and special machinery and equipment required for the development of brakes; And special elevators for manufacturing high-rise buildings; special electromagnets for the development and manufacture of various types of equipment; development and manufacture of various types of special couplings; special high-power and miniaturization required for the development and manufacture of belt conveyor equipment Electric roller idler.
Fourth, according to the technical and equipment basic conditions for the development and manufacture of special products, three companies are required to develop and manufacture the precision supporting products required for heavy machinery, and form a competitive capability in the international market. They are: development and manufacture of precision lubrication equipment supporting heavy machinery; development and manufacture of high-precision electronic belts required for metallurgy and mining; development and manufacture of various types of high-precision cylinders, cylinders and other products required for heavy machinery. The heavy mining machinery industry has nearly one thousand enterprises. For those companies whose current technology level and product quality are still not able to compete in the international market, they are either converted to production or merged, or bankruptcy is eliminated.