Figure 1 Cutting fluid decision-making target system decomposition content for green manufacturing
X∈Rn Among them, X* is the optimal cutting fluid type. The above-mentioned cutting fluid selection model is a multi-objective planning model established under a given environmental condition (ie, system-constraint boundary, such as limited resource control and meeting processing process requirements) and a target. The model has two constraints: gu(X) is the model inequality constraint condition; hv(X) is the model's equality constraint condition. Respectively discussed as follows: Equation constraints hv (X) For X = [x1, x2, ..., xn] T, any X is equal to 0 (that is, the scheme is not adopted) or 1 (that is, the scheme is adopted), and the synthesis is The optimal scheme X*=[x1*,x2*,...,xn*]T is the optimal value of the objective function when the equality constraint condition x1*+x2*+...+xp*=1 is satisfied. That is, Optimum[Q(X), C(X), E(X)] = [Q(X*), C(X*), E(X*)]. Inequality constraints gu(X) For the objective functions Q(X), C(X), and E(X) in the model, they meet the quality, cost, and environmental goals of different programs on the basis of satisfying the cutting process requirements. Related constraints. For X=[x1,x2,...,xn]T(x1,x2,...,xn equal to 0 or 1), find X*=[x1*,x2*,...,xn*] to satisfy the inequality constraint condition (X)≤bi(u=1,2,...,k) (where bi is the quality target constraint, the cost target constraint, the environmental target constraint, and the raw material constraint), and Optimum[Q(X), C(X), E(X)] = [Q(X*), C(X*), E(X*)]. 3 Application example analysis A machine tool factory in the hobbing process originally used 32# oil as cutting oil, has a certain hazard to the health of workers and processing equipment, and waste oil is more difficult to handle. In order to implement the quality management system standards (ISO9000 series), environmental management system standards (ISO14001) and occupational safety and health management system standards (OHSAS18001), the plant hopes to adopt a domestic new-style green synthetic cutting fluid SG-3 or imported synthetic cutting fluid. (3% Synthetic Oil) to replace the traditional 32 # oil. Using the decision-making model of comprehensive selection of cutting fluid for green manufacturing proposed in this paper, a systematic decision can be made on this issue. The scheme description equation describing the problem is X=[x1,x2,x3] where: Xi(i=1,2,3)={ 0—the i th scheme 1 is not adopted—the i th scheme X {( X1=1, x2=0, x3=0) = scheme A1, that is, 32# oil (x1=0, x2=1, x3=0) = scheme A2, that is, a new type of domestic cutting fluid (x1=0, x2) =0, x3=1)=Option A3, that is, the objective function of the imported synthetic cutting fluid is used to evaluate the quality function Q(X), the cost function C(X) and the environmental impact function E according to the cutting fluid decision-making target system for green manufacturing. X) Include the decomposition content (see Figure 1) and establish a comprehensive evaluation system for the three cutting fluid solutions shown in Table 1. In the decision-making process, three objective functions are evaluated comprehensively using fuzzy clustering methods to obtain quantitative evaluation results, which reflect the final optimization results of the three schemes. The comprehensive evaluation system includes three evaluation aspects. Each evaluation aspect includes multiple evaluation elements. Each evaluation element also includes different evaluation factors. Each evaluation, evaluation factors and evaluation factors are configured with different weights. The evaluation levels can be set to the same number of levels, ie V={v1, v2, v3}, respectively denoted as: Good/Normal/Poor. The establishment of a decision model Based on the aforementioned method of establishing a decision model, a comprehensive selection model of cutting fluid for this application example can be established as follows: For X = [x1, x2, x3] (x1, x2, x3 = 0 or 1), find X* =[x1*,x2*,x3*], satisfies the constraints: x1* + x2* +x3*=1, making Optimum[Q(X),C(X),E(X)]=[Q(X *), C(X*), E(X*)]. Fuzzy Evaluation of Three Types of Cutting Fluid Solutions Based on the decision model, decision-variable evaluation element sets were established for three types of cutting fluid solutions, and fuzzy evaluation was performed. Scenario A1 (32# oil cutting oil) Sets the cutting fluid quality (Q) evaluation element set U11U11 = {u1 (lubrication performance), u2 (cooling performance), u3 (cleaning performance), u4 (use cycle)} 11 Establish cutting Liquid quality (Q) evaluation factor fuzzy matrix R11 According to professional testing methods combined with expert survey method, the fuzzy matrix is ​​expressed by membership degree, and the fuzzy evaluation matrix R11 for the evaluation quality of cutting fluid quality (Q) is R11 = [0.5 0.3 0.2 ] 0.5 0.3 0.2 0.5 0.3 0.2 0.55 0.25 0.18 11 Establishment of cutting fluid quality (Q) Evaluation factor Weight coefficient matrix A11A11 = (0.3, 0.3, 0.3, 0.1) 11 Calculated cutting fluid quality (Q) Evaluation element Comprehensive evaluation matrix B1 B1 = A11R11 = (0.3, 0.3, 0.3, 0.1) 11 [0.5 0.3 0.2 ] 0.5 0.3 0.2 0.5 0.3 0.2 0.55 0.25 0.18 11 = (0.505, 0.295, 0.198) By analogy, the environmental impact (E) element evaluation matrix of the cutting fluid can be obtained B21, B22, B23 and cutting fluid cost (C) element evaluation matrix B31, B32, B33. After the above two-layer comprehensive evaluation, the comprehensive evaluation matrix B of the cutting fluid solution A1 is shown in Table 1. Three kinds of cutting fluid solutions Comprehensive evaluation Target system Evaluation Aspects Evaluation factors Evaluation factors Evaluation level No. i ui Weight ai Number j uij Weight aij Sequence number k Uijk weight v1 v2 v3 fuzzy matrix good difference 1 quality (Q) 0.4 1 lubrication 0.3 A1 lubrication 1 0.50 0.30 0.20 A2 lubrication 1 0.70 0.25 0.05 A3 lubrication 1 0.80 0.15 0.05 2 cooling 0.3 A1 cooling 1 0.50 0.30 0.20 A2 cooling 1 0.70 0.25 0.05 A3 Cooling 1 0.80 0.15 0.05 3 Cleaning 0.3 A1 Cleaning 1 0.50 0.30 0.20 A2 Cleaning 1 0.70 0.25 0.05 A3 Cleaning 1 0.80 0.15 0.05 4 Utilization rate and life cycle 0.1 A1 Utilization ratio and life cycle 1 0.55 0.25 0.18 A2 Utilization ratio Use cycle 1 0.70 0.25 0.05 A3 Utilization ratio and use period 1 0.80 0.15 0.05 No more 2 Environment (E) 0.3 1 Toxicity hazard 0.25 A1 Toxicity hazard 1 0.5 0.3 0.20 A2 Toxicity hazard 1 0.7 0.25 0.05 A3 Toxicity hazard 1 0.75 0.20 0.05 2 Safety index 0.35 A1 Hazard to humans 0.3 0.6 0.3 0.10 A2 Hazard to humans 0.3 0.7 0.25 0.05 A3 Hazard to humans 0.3 0.80 0.20 0 A1 Equipment safety 0.25 0.50 0.3 0.20 A2 Equipment Safety 0.25 0.65 0.25 0.1 A3 Equipment Safety 0.25 0.75 0.20 0.05 A1 Corrosion/Antirust 0.25 0.55 0.3 0.15 A2 Corrosion/Antirust 0.25 0.65 0.25 0.1 A3 Corrosion/Antirust 0.25 0.70 0.2 0.1 A1 Fire safety 0.2 0.8 0.2 0 A2 Fire safety 0.2 1.0 0 0 A3 Fire safety 0.2 1.0 0 0 3 Environmental index 0.4 A1 Water and soil contamination 0.6 0.45 0.3 0.25 A2 Water and soil contamination 0.6 0.6 0.25 0.15 A3 Water body and soil pollution 0.6 0.70 0.20 0.10 A1 Waste pollution 0.4 0.40 0.3 0.3 A2 Waste pollution 0.4 0.6 0.2 0.2 A3 Waste pollution 0.4 0.70 0.20 0.10 3 Cost (C) 0.3 1 Production cost 0.5 A 1 Business cost 1 0.50 0.3 0.2 A2 Corporate cost 1 0.68 0.22 0.1 A3 Corporate cost 1 0.70 0.20 0.10 2 User cost 0.2 A1 Use cost, maintenance cost 1 0.55 0.25 0.2 A2 Use cost, maintenance cost 1 0.60 0.20 0.2 A3 Use cost, maintenance cost 1 0.70 0.20 0.10 3 Social Cost 0.3 A1 Environmental pollution treatment costs 0.3 0.3 0.3 0.4 A2 Environmental pollution treatment costs 0.3 0.6 0.3 0.1 A3 Environmental pollution treatment costs 0.3 0.70 0.20 0.10 A1 Occupational health costs 0.4 0.5 0.3 0.2 A2 Occupational health costs 0.4 0.7 0.2 0.10 A3 Occupational health costs 0.4 0.75 0.15 0.10 A1 Waste disposal costs 0.3 0.55 0.25 0.2 A2 Waste disposal costs 0.3 0.65 0.2 0.15 A3 Waste disposal costs 0.3 0.75 0.15 0.10 Optimum[Q(X),C(X),E(X)]A1=B=AR=(0.4,0.3,0.3) [0.505 0.295 0.198 ] 0.508 0.293 0.2336 0.496 0.285 0.202 =(0.5035,0.292,0.21) Finally The total score can be used to express the comprehensive evaluation results. Generally, it is desirable to set the membership degree set to u={u1,u2,...,ui,...,un,...} to calculate the specific score of the comprehensive evaluation result. According to this score, the evaluated object can be sorted and the score calculation method can be used. For the score = 100Bu = 100 (b1, b2, ..., bi, ..., bm)
{u1,u2...,,ui,...,un,...}T=100(∑ni=1biui) If the score is used to represent the comprehensive evaluation result, the score of the evaluation criteria membership set may be u=[0.90 (good) , 0.60 (general), 0.30 (difference)] Based on this, it can be calculated that the comprehensive evaluation score of the 32# oil cutting oil is 100Bu=69.35. Scheme A2 (using domestically produced new type synthetic cutting fluid) With reference to the evaluation procedure of scheme A1, evaluation models for each evaluation element are successively established and comprehensively evaluated. Finally, the overall evaluation matrix using scheme A2 is Optimum[Q(X),C(X). ), E (X)] A2 = B = AR = (0.6565, 0.219, 0.125) Based on this, it can be calculated that the comprehensive evaluation score of the domestic new synthetic cutting fluid is 100Bu = 78.01. Scheme A3 (using imported synthetic cutting fluid) According to the evaluation procedure, evaluation models for each evaluation element are established in turn and comprehensively evaluated. Finally, the overall evaluation matrix using scheme A3 is Optimum[Q(X), C(X), E( X)] A3 = B = AR = (0.757, 0.179, 0.07) From this, it can be calculated that the comprehensive evaluation score using the imported synthetic cutting fluid is 100Bu = 80.67. The final evaluation results show that the domestic new synthetic cutting fluid and imported synthetic cutting fluid scheme are better than the original 32# oil cutting oil scheme. Taking into account the comprehensive cost factors of large-scale production, the plant finally decided to adopt a new domestic synthetic cutting fluid program, and achieved more significant comprehensive benefits (economic benefits and social benefits) in production. Application practice has proved that the comprehensive selection model of cutting fluid for green manufacturing is feasible and practical. 4 Conclusions This paper establishes a cutting fluid decision-making target system for green manufacturing, including quality (Q), cost (C), and environmental impact (E), and decomposes the decision vectors in the target system. On this basis, a comprehensive selection model of cutting fluid for green manufacturing and related constraints were established, and comprehensive evaluation methods and steps were introduced through application examples. The evaluation results verify the feasibility of the model.
Alloy pipe is a kind of seamless Steel Pipe, its performance is much higher than that of general seamless steel pipe, because this type of steel pipe contains more Cr, its high temperature resistance, low temperature resistance, corrosion resistance performance is much better than other Steel pipe, so the alloy pipe is widely used in petroleum, aerospace, chemical, electric power, boiler, military and other industries.
Alloy steel is steel that is alloyed with a variety of elements in total amounts between 1.0% and 50% by weight to improve its mechanical properties. Alloy steels are broken down into two groups: low-alloy steels and high-alloy steels. The difference between the two is somewhat arbitrary: Smith and Hashemi define the difference at 4.0%, while Degarmo, et al., define it at 8.0%.Most commonly, the phrase "alloy steel" refers to low-alloy steels.
The biggest advantage of the alloy steel pipe is 100% recycled, which highly meets our national`s strategy of environmental protection, energy and resource saving. Alloy steel pipes have hollow section, which can be used for conveying fluids, such as conveying oil, gas, water and some solid materials, etc.
Alloy Pipe,Alloy Seamless Steel Pipe,Carbon Alloy Steel Tube
Shandong Guanzhou Iron and Steel Group Co., Ltd. , https://www.guanzhousteel.com