Shizishan Copper Mine Concentrator

I. Location: Located in Yimen County, central Yunnan Province, at the junction of Shuangbai and Lufeng counties. The highway is 114km from the mining area to Kunming and 50km from Lufeng Railway Station.

Second, the characteristics of the ore: Lion copper ore deposit account solution was warmed genus. Copper minerals are mainly copper ore, chalcopyrite and malachite, followed by chalcopyrite and blue copper ore, which are unevenly embedded in thickness; gangue minerals are mainly calcite and dolomite, followed by quartz and hydroxide. Iron , manganese hydroxide, clay, etc. Ore hardness f = 10 ~ 14, density 2.75.

Third, the production overview: the design scale of the plant is 1800t / d, the annual processing of ore is 594,000 tons. The approved production capacity of the Industrial Census in 1985 was 1750 t/d. Ore Reserves processing plant design submitted by 1213 tonnes at 0.92%, the amount of metal 111443t. The newly added ore reserves are 3.58 million tons, the grade is 0.82%, and the metal volume is 29,431 tons. At the end of 1985, it retained 11.24 million tons of ore reserves, with a grade of 0.94% and a metal content of 105,848 tons. The ore mined by the sub-column sublevel caving method is transported to the ropeway starting point station by the motor shaft, and is crushed by the coarse crusher and transported to the original mine bin of the selected plant by the ropeway. The crushing process is three-stage and one-closed. The maximum feed size of the coarse crusher is 480mm, and the final product particle size after three-stage crushing is -12mm. The grinding process is selected by stage grinding. A section of grinding 3.2×3.1m lattice ball mill and ф2.4m double spiral classifier are closed, and the graded product enters the second section mill (3.2×3.1m lattice type ball mill) through the cyclone. The second stage product enters the ф600mm cyclone, and the cyclone overflows into the flotation process. The flotation process is a rough, one sweep, four selections, and the middle mine (sweep concentrate and selected I tailings) returns to the main process head. After the copper concentrate is concentrated, filtered and dried, the water content is ≤14%, and it is transported by car to Lufeng Railway Station, and then transported by train to Yunnan Smelter. Beneficiation plant ready to take the following measures to automatic control: CNC dosing; flotation automatic liquid level control; pH value of automatic control; grinding fineness grade concentration control.

Fourth, the process flow: the process flow is shown in the figure below.

Figure Lion Rock Concentrator Production Process V. Production Indicators: See Table 1.

Table 1 Production indicators

project unit design Best level of history in 1980 1981 1982 1983 1984 1985 1986 year 1987
1 2 3 4 5 6 7 8 9 10 11 12
Daily throughput t/d 1800 1085 1139 1328 1365 1501 1567
Annual throughput t/y 59.4 28.76 33.49 39.58 39.72 46.67 47.01
Raw ore grade Cu % 0.81 0.768 0.726 0.787 0.734 0.766 0.773
Concentrate grade Cu % 20.20 28.52 29.25 25.24 25.24 28.64 30.72
Concentrate containing copper 10,000 tons / y 0.4451 0.1803 0.2033 0.2950 0.2950 0.314 0.3213
Recovery rate % 92.60 81.58 83.56 83.98 86.00 87.87 88.43

6. Consumption indicators, ore dressing costs and labor productivity: See Table 2.

Table 2 Main material consumption, cost, labor productivity

project unit design Best level of history in 1980 1981 1982 1983
1 2 3 4 5 6 7 8
Yellow medicine 2 # oil lime sulfide steel ball water k/tk/tk/tk/t kg/tm 3 /t 100 50 2000 160 1.1 4.76 114 49 2709 1329 0.7 104 56 3053 940 1.014 102 76 2897 389 0.845 62 76 2846 283 0.696
Power consumption Whole plant grinding °/t °/t 38 26.9 38.98 38.09 41.12 37.75
cost Whole plant dressing workshop Yuan/t original ore/t ore 6.99 10.90 9.66 8.04 7.97 7.64
Labor productivity Whole factory production workers t/person·month t/person·month 188 219 58.93 104.44 73.57 122.17 85.57 139.31 84.14 128.75

Schedule

project unit design Best level of history 1984 1985 1986 year 1987
1 2 3 4 5 6 7 8
Yellow medicine 2 # oil lime sulfide steel ball water k/tk/tk/tk/t kg/tm 3 /t 100 50 2000 160 1.1 4.76 71 68 1900 169 0.781 84 61 188 0.964 3.88
Power consumption Whole plant grinding °/t °/t 38 26.9 35.37 35.26
cost Whole plant dressing workshop t/person·month t/person·month 6.99 7.23 7.09 7.39 7.11
Labor productivity Whole factory production workers Yuan/t original ore/t ore 188 219 02.77 53.32 117.31 175.59

7. Main equipment production capacity: See Table 3.

Table 3 Main equipment production capacity

project Equipment name and specifications Number of units Maximum throughput
First, broken mine t/台·h Product size mm Drainage port width mm Ore loose density t/m 3
Crushed and broken PEF600×900 compound pendulum jaw crusher ф1650 cone crusher ф220 hydraulic short cone cone crusher 2 1 1 200 218 116 48 14 75 25 8 1.6 1.6 1.6
Second, grinding, grading t/台·h Feeding particle size mm Grinding fineness - 200 mesh%
One section 3200×3100 lattice ball mill ф2400 sunken double spiral classifier 1 1 75 -12 35
Second paragraph 3200×3100 lattice ball mill ф2400 sunken double spiral classifier ф600 cyclone 1 1 4 -3 75
Third, flotation m 3 /t·d Working concentration% Feeding ore size%-0.074
Rough selection ZZF-3 ” 6A 16 16 0.043 0.031 0.144 30.09 30.51 15.00 75
Fourth, dehydration t/m 3 ·r Feed concentration Mine concentration filter cake moisture% Concentrate density t/m 3
Concentrated filtration 1212m center drive concentrator PG39-2704 filter twenty one 0.36 0.385t/m 2 ·h 9.95 64.2 64.2 18.19 3.2 3.2
dry 1.51.5×12m cylindrical dryer 1 Kg water/m 3 ·h 30 Feed water % 18.19 Discharge moisture% 13.50

8. Equipment load rate: See Table 4.

Table 4 Equipment load rate and operation rate

Workshop, equipment name Comprehensive production capacity (rated) Load factor% Operating rate%
First, the crusher crusher in the crushing workshop 2000t/d 2000t/d
Second, grinding and floating workshop grinding machine flotation machine 1800t/d 1.079t/m 3 ·h·table (calculated by newborn-200 mesh) 0.101 t/m 3 ·h·
Third, dehydration workshop filter dryer 50t concentrate / d 50t / m 2 d 50t / d

Nine, three waste treatment (a) tailings pond: located in the Dasha River 4.6km away from the plant, the storage capacity is 10.4 million m3. (2) Tailings conveying system: It is sent to the tailings pond through a three-stage pumping station along a 4.6km long trench.
X. Investment effect: There are 107 sets of existing equipment in the whole plant, the total installed capacity is 3636kW, and the total weight of the equipment is about 880t.
XI. Other (1) Ore phase and chemical analysis: See Table 5.

Table 5 Ore phase and chemical analysis (%)

project Element and phase Raw ore Concentrate Tailings
Phase Copper free copper oxide combined with copper oxide primary copper sulfide secondary copper sulfide 0.751 0.045 0.020 0.388 0.316 0.087 0.032 0.019 0.030 0.025
Oxidation rate 5.99
Combination law 2.66
multi-element Au t / d Ag t / d Cu Co Mn S TiO Ge Ga As Zn Pb MgO CaO Al 2 O 3 Fe 2 O 3 SiO 3 0.05 1.33 0.864 0.008 0.189 0.54 0.2 0.0001 0.0003 0.013 0.006 0.006 9.02 15.02 6.34 3.86 33.36 0.3 42.25 29.10 0.15 0.048 20.7 0.24 0.0005 0.0002 0.198 0.074 0.01 2.32 3.86 2.74 23.5 11.98 0.02 0.025 0.102 0.005

(II) Product quality planning: See Table 6.

Table 6 Product Quality Planning

time Late 1984 Late 1987 End of 1990
Copper concentrate grade % recovery % 28.64 87.89 29.0 88.5 29.0 88.70

Xinxiang SKF Machinery Specialized in design, manufacture the High Efficiency Surface Grinding Machine, with the following advantacges:

1. Excellent and reliable machine performance.

2. Be widely used in auto parts, pneumatic elements, air-conditioner and refrigerator compressor parts, carbide blade, powder metallurgy, etc. 

3. Whole set of research and design, inspection and after sell service. 

4. Free test grinding with good price.


surface grinding machine SKF-GMM630

GMM630 Double Side Surface Grinding Machine

Double Side Grinding Machine,Double Sided Lapping Machine,Surface Lapping Machine,Double Side Surface Lapping Machine

Xinxiang SKF machinery Co., Ltd. , https://www.grindingmachine.nl