Ibr PPGI Corrugated Trapezoid Sheet Roll Forming Machine

Composition of the machine
1 Set Manual Un-coiler
1 Set Roll Forming Machine
1 Set Hydraulic Cutting
1 Set Hydraulic Station
1 Set Control Box
3 Pieces Run-out Table    
 
Technical Parameters
 
Simple Decoiler (Quantity: 1)
Loading Weight: 5T
Expansion: Manual
Steel Coil Inner Diameter: 508-610mm
Steel Coil Outer Diameter: Max 1500mm
 
Forming Station (Quantity: 1)


Main Structure of the Machine: 36# "H" beam steel foundation, wall plate structure
Rolling Stations:16 stations (subjected to final design)
Forming Speed: Approx. 8-12m/min.
Diameter of Shaft: 75mm
Material of Shaft: 45# steel with heat treatment and high-frequency quenched HRC60-62
Material of Roller: 45# steel with quenching treatment and chroming to 0.05mm thickness
Main bearing: 6212
Machine Side-Wall :Archway stand
Transmission: Chains-bracket
Motor Power: 7.5KW (subjected to final design)
 
Post-Cutting (Quantity: 1)

Material of Cutting Mold: Cr12 Steel with quenched treatment HRC 60-62
Cutting Length and Quantity: Clients can set the required length and quantity on the PLC touch screen
Tolerance of Cutting Length: +/-2mm
Hydraulic Pump Power: 4KW (subjected to final design)
Pressure of Hydraulic Station: >=16Mpa
 
Length x Width x Height:           2.0m x 0.6m x 0.9m
Supporter Roller:                 ASTM 1045 with Chrome
Dia. of Rollers:                   55mm
Color:                          blue (or based on customer's request)
 
Control System (Quantity: 1)



PLC Control Box: 500mmx300mmx700mm
Computer Control System: Panasonic PLC
Encoder: Omron Brand
Voltage: 380V, 50Hz, 3 phase
 
Process Of The Production Line
 
Decoiling-Feeding Guide-Roll Forming-Hydraulic Cutting-Run Out To Table

Packing:
1. One 40' container for loading one set of machine with mechanical decoiler. 
2. Main machine body and decoiler is load naked (tighten to container with steel wire rope). 
3. Spare parts and operating tools are loading in tooling box.
 

Why us?
1.  Manufacturing roll forming machine since 2009
2.  With ISO,SGS,BV and CE certificate
3.  1 year quality warranty
4.  Introduced Mitsubishi PLC with touch screen. Friendly man-machine interaction.
5.  Technician can be sent to your factory to install the machine and train your workers
6.  Export to more than 20 countries. 
 
 

We customize your machines! To customize machine, we would want to know:
1. Profile drawing
2. Raw material: the width(1250mm?), thickness(0.2-0.8mm?), and yield strength of steel coil.
3. Voltage: designed per your requirement
4. Configuration requirement: Hydraulic or manual decoiler/ stacker
 
Have no idea about them? 
We will be glad to recommend the lacol popular profile for you----Just let us know your country!


Please feel free to contact us for more information!
 

Steel Forging Parts

Steel forgings improve the internal structure and mechanical properties of the forgings during the forging process. Therefore, forgings have high mechanical strength, are not easy to break, and improve toughness. They are generally used in parts that require large stress, or parts with harsh working environments, such as gears or engine shafts. In addition to improving mechanical properties, forging has the advantages of high utilization of materials and high productivity. For some parts that require precision assembly or high precision, it can be achieved by secondary precision CNC machining. However, due to the characteristics of the forging process, forging is not suitable for the production of workpieces with complex shapes, or requires a relatively large amount of subsequent CNC machining to achieve products with complex shapes.

For forged parts, the most important are the three processes of mold development, forging processing and secondary precision CNC processing. And these three processes are all completed in-house, we can better ensure product quality and production delivery. We take quality first and service first for our customers.

Steel Forging Parts, Steel Forgings, Carbon Steel Die Forging, Carbon Steel Forging Parts, Carbon Steel Forgings, Iron forgings, Cast Iron Forging, Steel Forging, Iron Forgin, Metal Forging

Shenzhen SCZY Technology Co.,Ltd , https://www.szsccasting.com