Five Experiences in the Localization of Large Fertilizer Plants

Shandong Hualu Hengsheng Chemical Fertilizer Improvement Project not only built the first set of domestically-made devices, but also explored five successful experiences in the domesticization of major technical equipment under the conditions of market economy.

First, major technology and equipment development should be based on national key construction projects, and the state should provide financial support. The country included this large-scale localization project for chemical fertilizers in the fourth batch of national debt projects, gave a discount to the government loans for government loans, and set up a large chemical fertilizer and 40,000 grade air separations around the key technologies and equipment required for project construction. Research projects have allocated funds for national research.

The second is to be chaired by the industry association, and jointly with other parties, especially the owners, to organize the implementation and give full play to their respective advantages. This is an effective and successful form of organization and coordination for the localization of major technical equipment.

Third, the owners are the key to the construction of localization demonstration projects. To give full play to the enthusiasm of the owners to engage in localization and implement the principle of owners’ responsibility, the owners of the project construction shall be responsible for the construction of the project. The localization thematic undertaking unit is consistent with the project and equipment bidding, and is determined by the owner’s tendering preference. The purchase contract and the development contract are signed at the same time, and the development content is consistent with the technical specifications of the order contract. The development schedule is consistent with the delivery of equipment. Each functional department of the Large Nitrogenous Fertilizer Project Department has its own responsibility. Under the premise of ensuring quality, it pays close attention to the delivery date of the equipment and guarantees the construction progress of the project.

Fourth, design is a decisive link in project construction and is the "leading" of localization. With the initiative of design, there is a localized initiative. The design unit is very important. Hualu Engineering Corporation and Ryukyu Engineering Co., Ltd. undertake the engineering design of the project, adopt domestic technology, and design independently, which is a historic breakthrough in the construction of large fertilizers in China.

Fifth, the selection of excellent bids to determine the national team to undertake the development of key equipment tasks, is to ensure the quality of equipment, to achieve the development of an important goal. Harbin Boiler Works, Jinzhou Heavy Machinery Factory, Nanhua Company Machine Factory, Hangzhou Oxygen Corporation, Jinxi Chemical Plant, Shenyang Blower Factory, and Beijing Drake Corporation are all well-known manufacturers in the domestic manufacturing industry. They all have To bear the performance of manufacturing similar equipment and to meet the conditions for the development of key equipment for large fertilizers. The technical management department and the production management department of each undertaking unit are jointly responsible for the research and development tasks undertaken by them. The two contracts of the development contract and the ordering contract are jointly used as binding documents. In order to ensure the quality of equipment, the Nanjing Chemical Industry Equipment Quality Supervision and Inspection Center was supervised by the manufacturer.

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